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DJH FTS Crater DFT Measurement System
РуEn
Поставки специализированного и лабораторного оборудования для контроля качества

DJH FTS Crater DFT Measurement System

Система измерения толщины сухой пленки кратерным методом (толщиномер сухого слоя краски) DJH Designs FTS Crater DFT Measurement System

Система DFTSM предназначена для аттестации готовой продукции и определения послойной толщины полимерного покрытия методом кратерного анализа в соответствии со стандартом ASTM D5796, как в лаборатории контроля качества, так и на производственной линии койл-коутинга (окраски рулонного металла).

Соответствует требованиям стандартов:

  • ASTM D5796

Описание

Основой системы DJH DFTSM является специальный сверлильный станок / буровая установка, делающий на окрашенной поверхности небольшой кратер. После чего образец помещают под микроскоп системы, и изображение кратера отображается на ПК. С помощью специального программного обеспечения DJH Vpro (автоматическое измерение) или View (ручное измерение) можно легко просматривать и измерять толщину поверхности металла, грунтовки и верхнего слоя краски.

Диапазону бурения полимерного покрытия:

  • Глубина кратера 0,0015 дюймов
  • Стандартный бур / сверло 0-2mil   (Borer Bit) до 0,05 мм / 50 μm / 50 микрон

Для измерения толстых пленок используются специальные буры (дополнительные аксессуар)

  • Бур / сверло 0-8mil   (Borer Bit) до 0,2 мм / 200 μm / 200 микрон
  • Бур / сверло 0-12mil (Borer Bit) до 0,3 мм / 300 μm / 300 микрон

Основные преимущества

  • Нивелирует человеческий фактор
  • Повторяющиеся согласующиеся результаты от установки к установке, от метки к метке, от оператора к оператору
  • Экологически безопасен, не использует растворители и другие соединения, разрушающие окружающую среду
  • Не требует перекалибровки при смене материала финишного покрытия испытываемого образца
  • Функционал системы может быть расширен для решения других задач, например, проверка дефектов
  • Низкие эксплуатационные расходы
  • Быстрый и точный
  • Оптический блок (микроскоп) может быть исользован отдельно от системы (для исследования дефектов материала-основания или финишного покрытия)
  • Одновременное измерение толщины грунтовки и финишного слоя лакокрасочного покрытия
  • Активная система калибровки автоматически регулирует изменения в увеличении MonoZoom
  • Программное обеспечение DJH View V9 с многоточечным усреднением даёт согласующиеся результаты

Программное обеспечение

ПО DJH View V9 - это современное оптимальное решение для точного измерения и согласующихся результатов.

Как известно, основной причиной большой погрешности результатов измерения толщины сухого слоя краски является человеческий фактор: малоопытному оператору трудно определить границы слоёв и точно выдель область измерения. ПО DJH View 9-ого поколения с лёгкостью решает данную проблему и помогает оператору не допустить подобных ошибок путём автоматизированного анализа внешнего вида кратера.

Приложение работает на базе ОС Windows и предоставляет изображения в ультравысоком разрешении.

Технические характеристики

Версия Vpro (Версия 9) DJH View Версия 8 DJH View Версия 7
Тип выпуска Полномасштабный выпуск Снято с производства Снято с производства
Автономные измерения Да, анализ измерений в один клик Нет, оператор должен определять процесс для каждого цвета только ручные измерения
Количество данных за слой 360 до 360 макс. 8
Время измерений 5-6 сек 10-15 сек ( один процессов) 45-60, зависит от оператора
Разрешение системы 0,01 микрон 0,1 микрон 0,1 микрон
Повторяемость измерений 0,02 микрон 0,2 микрон 0,4 микрон, зависит от оператора
Тип калибровки Автоматическая калибровка в программном обеспечении Ручная калибровка, зависит от оператор ручная калибровка, зависит от оператора

 Комплект поставки

  • 1 шт. - DJH NXG сверлильный станок$
  •  
  • 1 шт. - ...;
  • DJH NXG сверлильный станок
  • Блок с микроскопом
  • Сверло перовое / Бур - Borer Bit (1 упаковка / 10 штук)
  • Флуоресцентный кольцевой светильник переменной интенсивности
  • Сертифицированный стандарт
  • Объект-микрометр
  • Микрометрическая головка (2 шт.)
  • Цифровая USB-камера
  • USB-интерфейс для энкодера
  • Кабель для камеры (красный) 
  • Кабель для датчика (синий)
  • Ремонтный комплект инструментов
  • 1620 приборное масло / масло для инструментов
  • Установочный CD-ROM DJH View
  • CD-ROM – Руководство по системе
  • Сертификаты гарантии качества
  • 1 шт. - Документация от производителя DJH Designs; 
  • 1 шт. - Руководство по эксплуатации на русском языке.

Дополнительные аксессуары:

  • Лицензию для ПО Vpro: 1 год / 2 года / 3 года / 5 лет;
  • 10 шт. - Стандартный бур / сверло 0-2mil (Borer Bit) до 0,05 мм / 50 μm / 50 микрон;

Для измерения толстых пленок используются специальные буры:

  • 1 шт. - Бур / сверло 0-8mil   (Borer Bit) до 0,2 мм / 200 μm / 200 микрон;
  • 1 шт. - Бур / сверло 0-12mil (Borer Bit) до 0,3 мм / 300 μm / 300 микрон.

Посмотреть видео l (толщиномер сухого слоя краски FTS Crater DFT Measurement System)

Посмотреть видео ll (толщиномер сухого слоя краски DJH Designs DFTSM)

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